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From plate to packed product.
TSY Energy manufactures transformer tanks and mechanical transformer components from raw steel plate to packed, coated and inspected product. Every stage is managed within our own facilities in Gebze, Kocaeli.
Four areas of
manufacturing.
Preparation, machined components, the production line itself and repair work on site. Each has its own page.
Technical Preparation
Customer drawings are reviewed for manufacturability and turned into the documentation that cutting, machining, welding and inspection all work from.
- Manufacturability review before production
- One document set across the shop floor
CNC Machining
Flanges, covers, sealing surfaces and connection details are machined in-house to the tolerances that oil-tight transformer construction requires.
- Cutting, drilling, threading and boring
- Customer-specified threads, grooves and bores
Production Processes
Six stages carry a steel plate from intake through cutting, forming, welding, surface preparation and coating to a packed product.
- Intake to dispatch under one roof
- Checked before each stage hands over
Field Services
Where a steel transformer tank has to be repaired where it stands, that work is carried out at the customer facility or the end-user site.
- Weld repair on installed tanks
- Scope agreed before work starts
Nine stages.
One roof.
-
01
Technical Preparation
Customer drawings become the documentation the shop floor builds from.
-
02
Material Preparation
Plate received, identified and staged against the order.
-
03
Cutting and Forming
Profiles cut and formed; edges prepared for the weld that follows.
-
04
CNC Machining
Flanges, covers and sealing faces machined in-house.
-
05
Welded Fabrication
Parts welded into one oil-tight tank body.
-
06
Surface Preparation
Blast cleaning to the surface profile the coating needs.
-
07
Painting and Coating
Coating applied to the specification; thickness measured.
-
08
Packing and Shipment
Packed and documented so the product arrives as it left.
-
09
Field Services
Repair work on steel tanks carried out on site.
Informed, from
order to dispatch.
Production planning and project communication run alongside these stages, so customers are informed about the status of their order throughout manufacturing.
Traceable Materials
Where a customer specifies a particular grade, certificate type or supplier, that requirement is carried through material receipt into the production documentation.
Production processesMachining In-House
Keeping machining in-house means machined parts and welded assemblies are planned together, which shortens the path between a design change and a finished part.
CNC machining